Authored By: Sarah
07 Mar 2025

North America Corrugated Packaging Market Outlook 2024-2028: Drivers, Trends, and Key Players

The corrugated packaging market in North America is poised for significant growth, driven by the rising demand for protective and sustainable packaging solutions across various industries. The market is projected to increase by USD 19.54 billion between 2023 and 2028, growing at a compound annual growth rate (CAGR) of 4.56%. This expansion is primarily attributed to the surging e-commerce sector, the need for secure transportation of goods, and growing sustainability concerns within the packaging industry.

Corrugated Packaging Market in North America 2024-2028

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Key Drivers of Market Growth

  1. E-commerce Surge
    The e-commerce boom in North America is a pivotal driver of the corrugated packaging market. With online retail sales expected to surpass USD 5.7 trillion globally by 2022, the demand for protective packaging solutions has skyrocketed. Corrugated packaging, known for its durability and ability to safeguard products during transit, is a preferred choice for e-commerce businesses. Companies ranging from global giants to small enterprises rely on corrugated boxes, particularly single and double wall boards, for shipping electronics, home goods, and groceries.

  2. Increasing Demand for Sustainable Solutions
    Sustainability continues to be a major focus across industries, especially in packaging. Companies are moving toward eco-friendly solutions, driven by regulatory pressures and consumer preferences. The use of recyclable and biodegradable materials in corrugated packaging is gaining traction. Additionally, innovations such as bioplastics and the incorporation of smart packaging technologies are helping businesses meet their sustainability targets while enhancing operational efficiencies.

  3. Growth in Consumer Electronics and Food & Beverage Sectors
    The consumer electronics and food & beverages sectors are significant consumers of corrugated packaging. With the increasing consumption of electronics in North America, the need for secure and protective packaging solutions is at an all-time high. Corrugated fiberboard offers excellent shock absorption properties, making it ideal for protecting fragile products. Similarly, in the food & beverage sector, corrugated boxes provide an ideal solution for packaging perishable items, maintaining product freshness, and ensuring food safety during transit.

Market Segmentation Analysis

The North American corrugated packaging market is segmented by application, product type, and geography, allowing businesses to target key areas of growth effectively.

By Application:

  1. Food and Beverages
    The food and beverage sector is expected to witness strong growth, particularly due to the rise in demand for convenient, ready-to-eat foods and the booming online food delivery services. The market's increasing focus on sustainable packaging solutions is also fueling this trend.

  2. Electronics and Electricals
    As consumer electronics become an integral part of everyday life, the need for corrugated packaging that can safeguard delicate products during shipping continues to grow. Manufacturers are turning to corrugated fiberboard to provide enhanced protection, especially for items like smartphones, televisions, and home appliances.

  3. Transport and Logistics
    The logistics and transportation industry is heavily reliant on corrugated packaging for safely transporting goods across North America. The growing complexity of supply chains, driven by the rise in cross-border trade, demands more durable and cost-effective packaging solutions.

  4. Others

By Product:

  • Corrugated Boxes
    The standard corrugated box is the most widely used form of packaging. It offers versatility and strength, making it ideal for a variety of applications, from e-commerce to industrial shipping.

  • Folding Boxboard
    Folding boxboards are increasingly used in sectors like food packaging due to their strength, ease of customization, and cost-effectiveness.

By Geography:

  • United States
    As the largest market for corrugated packaging in North America, the United States continues to lead in both production and consumption. With a burgeoning e-commerce market, the demand for innovative and cost-effective packaging solutions is expected to rise steadily.

  • Canada
    Canada's demand for corrugated packaging is also growing, driven by the country's strong retail market and increasing use of online shopping platforms.

  • Mexico
    Mexico's manufacturing sector, particularly in automotive and electronics, relies heavily on corrugated packaging to secure products during transportation. Additionally, growing consumer demand in Mexico is pushing up packaging requirements, particularly in the retail sector.

Key Market Trends

  1. Integration of Smart Technologies
    A significant trend in the North American corrugated packaging market is the adoption of smart technologies. Companies are integrating RFID tags and sensors into corrugated packaging, enabling real-time tracking and improving supply chain visibility. This innovation ensures product integrity and enhances operational efficiencies by providing data on the location and condition of products during transit.

  2. Shift Towards Eco-friendly Materials
    Sustainability remains a key concern in the packaging industry. In response to growing environmental concerns, many corrugated packaging manufacturers are focusing on using recyclable, biodegradable, and sustainable materials. This trend is especially prominent in industries such as food and beverages, where consumers are increasingly demanding environmentally friendly packaging options.

Market Challenges

Despite strong growth projections, the North American corrugated packaging market faces several challenges. One of the primary concerns is volatility in raw material prices, particularly the cost of paper and cardboard, which can impact production costs. Manufacturers must navigate these price fluctuations while ensuring consistent product quality.

Another challenge is competition from alternative packaging solutions such as bioplastics and other sustainable materials. These alternatives are gaining ground in industries like food and beverages and healthcare, where eco-conscious consumers demand more sustainable packaging solutions.

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Key Market Players

Several prominent players are driving the growth of the North American corrugated packaging market. These companies are leveraging advanced technologies, strategic partnerships, and geographical expansions to maintain a competitive edge.

  • DS Smith Plc
    Known for its innovative packaging solutions, DS Smith is a leading provider of corrugated packaging products. The company offers a variety of packaging types, including bulk solid packaging and exportation packages, catering to multiple industries.

  • Graphic Packaging Holding Co.
    A major player in the market, Graphic Packaging focuses on sustainable packaging solutions and serves a diverse range of industries, including food and beverages and consumer goods.

  • International Paper Co.
    As one of the largest manufacturers of corrugated packaging in North America, International Paper is a key supplier to the logistics, e-commerce, and retail sectors.

  • Smurfit Kappa
    A global leader in corrugated packaging, Smurfit Kappa has a strong presence in the North American market, offering sustainable and innovative packaging solutions across various sectors.

  • WestRock Co.
    WestRock provides corrugated packaging solutions that cater to a broad spectrum of industries, including e-commerce, food & beverages, and consumer goods.

  • Domtar Corp.
    Domtar offers corrugated packaging solutions for a variety of industries, including logistics, food packaging, and industrial sectors.

  • Huhtamaki Oyj
    A key player in the North American market, Huhtamaki focuses on sustainable packaging solutions for the food and beverage industry, including corrugated packaging products.

  • Hood Packaging Corp.
    Hood Packaging provides corrugated packaging solutions tailored to industries such as food, beverage, and consumer products, emphasizing sustainability and innovation.

  • Koch Industries Inc.
    Koch Industries, through its subsidiary Georgia-Pacific, offers a wide range of corrugated packaging products, with a focus on sustainability and operational efficiency.

  • Kruger Inc.
    Kruger specializes in producing environmentally friendly corrugated packaging products and is a key player in the North American market.

  • Menasha Corp.
    A leader in the packaging industry, Menasha provides innovative corrugated packaging solutions to various sectors, including e-commerce, food, and consumer products.

  • Mondi Plc
    Mondi is a global packaging and paper company offering corrugated packaging solutions, focusing on sustainability and high-performance materials.

  • Nefab AB
    Nefab provides customized corrugated packaging solutions, emphasizing cost-efficiency, sustainability, and the protection of sensitive products.

  • Nippon Paper Industries Co. Ltd.
    Nippon Paper Industries offers corrugated packaging products focused on the high-quality protection of goods during transit and storage.

  • Packaging Corp. of America
    A major player in the North American packaging industry, Packaging Corp. of America provides corrugated products that cater to a variety of industries, from e-commerce to manufacturing.

  • Rengo Co. Ltd.
    Rengo is a leading manufacturer of corrugated packaging solutions, offering products that emphasize quality and efficiency across various industries.

  • Sealed Air Corp.
    Sealed Air specializes in providing packaging solutions that focus on protecting products during shipping, with an increasing emphasis on sustainability and smart packaging technologies.

  • Sonoco Products Co.
    Sonoco offers a broad range of corrugated packaging products, serving sectors such as food and beverage, electronics, and consumer goods, with an emphasis on sustainability.

  • Stora Enso Oyj
    Stora Enso provides environmentally responsible corrugated packaging solutions, supporting a range of industries, including retail, food, and logistics.

  • Viking Packaging
    Viking Packaging delivers corrugated packaging solutions that cater to sectors like food and beverage, industrial packaging, and e-commerce.

Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key market players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.

Market Forecast

The North American corrugated packaging market is expected to continue its growth trajectory, fueled by increasing e-commerce activity, demand for sustainable solutions, and technological advancements in smart packaging. Key players in the market are focused on expanding their geographic reach, innovating their product offerings, and developing strategic partnerships to capitalize on emerging trends in the industry.

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